
Equipment Introduction:
The Intermediate Frequency Induction Furnace is an efficient heating equipment primarily used for the heating and melting of metallic materials. Its working principle involves generating an alternating electromagnetic field within the material through an induction coil, which causes the molecules and atoms within the material to produce thermal motion, achieving the purpose of heating.
Equipment Characteristics:
High Efficiency: The Intermediate Frequency Induction Furnace can rapidly heat metallic materials, making it more efficient than traditional direct heating methods.
Precise Control: This equipment enables precise temperature control and heating time control, ensuring accuracy and stability in the production process. It features fault alarms, alarm records, data recording, automatic handling of power outages, over-pressure alarms, etc. Data records can be copied via a USB drive and analyzed on a computer. The weighing system is suitable for small crystals, and various crystals have been successfully grown using this system.
Environmentally Friendly and Energy-Saving: The Intermediate Frequency Induction Furnace utilizes non-polluting electric energy for heating, making it more environmentally friendly while also saving energy costs.
Small Footprint: Compared to other melting equipment, the Intermediate Frequency Induction Furnace occupies a smaller footprint, is easy to operate, and simple to maintain.
Application Fields:
Steel Metallurgy Industry: Used for the heat treatment and melting of steel and non-ferrous metals.
Mechanical Manufacturing Industry: Applied in various manufacturing processes such as forging, quenching, tempering, annealing, etc.
Environmental Protection Industry: Utilized for the melting and recycling of scrap metals, enabling resource reuse.
Other Fields: The Intermediate Frequency Induction Furnace can also be used for heating and melting processes in fields such as electronics manufacturing, medical device manufacturing, aerospace, and more.
Technical Parameter:
Route | 400mm |
Crystalline Growth Velocity | 0.1-15mm/h |
Rapid Velocity | 50-150mm/min |
Rotational Speed | 1-30r/min |
Furnace Body | Inner diameter 400mm, height 700mm |
Intermediate Frequency Power | 25KW |
Frequency | 2.5-8KHz (optional) |
Power Factor | > 0.9 |
Efficiency | > 90% |
Power Stability Accuracy | < 0.5% |
Rotary Vane Mechanical Pump | TRP24 |
Diffusion Pump | JK-150B |
Vacuum | Less than 10Pa (open diffusion pump cold furnace limit pressure 2*10-2Pa) |
Weighing Range | 1kg |
Resolution | 0.05 g |
Gas Flows In The Furnace | 0-500sccm, 0-10SLM (gas distribution mass flow-meter can be selected one, two or more ways, the range is optional) |
Note: Customized furnace chamber sizes are available. Please specify any other special requirements when ordering.
Experimental Furnace from Shanghai Institute of Optics and Fine Mechanics, Chinese Academy of Sciences - Quality Advantages:
1. Furnace Shell and Chamber
① Double-layer high-quality carbon steel plate with a rust-resistant and high-temperature resistant painted surface.
② Aesthetically pleasing and energy-efficient high-temperature furnace chamber made of poly-crystalline alumina fibers.
2. Electrical Components and Temperature Control
① All electronic components are sourced from Delixi, with thyristors being original equipment from Japan or Germany.
② For safe and efficient operation, an imported all-copper isolated transformer is used.
③ Temperature control and detection are fully implemented using:Single platinum-rhodium (Type S) thermocouples for temperatures up to 1500℃; Double platinum-rhodium (Type B) thermocouples for temperatures up to 1800℃.
3. Research Team
Experienced senior engineers, holding master's and doctoral degrees in engineering from the Shanghai Institute of Optics and Fine Mechanics, Chinese Academy of Sciences, are available to assist your company or research institute in selecting the appropriate experimental furnace. Our senior designers can also collaborate with you to develop a customized high-temperature furnace design plan.
Address:200 Zhaoxian ROAD,JIADING DISTRICT,SHANGHAI 201800,CHINA
Tel:021-69522126
Fax:021-69513319
HOTLINE:
400-9200-165