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Function Introduction:

  Induction heating utilizes the principle of electromagnetic induction and eddy currents to heat workpieces. It is widely used in the production and processing of steel, non-ferrous metals, and rare metals. It has become an indispensable energy source in metallurgy, machining departments, as well as casting, forging, shipbuilding, aircraft, and automobile manufacturing. Besides the advantages of conventional induction heating, this product also features the following characteristics:

  1.It has a constant power control function.

  2.It has a programmable power function, allowing it to operate according to a pre-programmed power curve. Two control modes can be selected: step curve or linear curve.

  3.It optionally comes with a temperature control function, featuring dual temperature detection. One channel can be used for temperature control, while the other serves as a temperature display. The temperature control mode can be set to fixed value control or programmable control.

  4.It has a load-to-ground leakage detection function, effectively avoiding power supply damage caused by short circuits between the induction coil and the work-piece or casing.

  5.It has a data recording function, capable of recording power, current, tank circuit voltage, frequency, temperature, and other data during operation.

  6.It has communication capabilities, supporting the ModBus RTU protocol and RS-485 interface. It allows remote reading and writing of parameters and operational status within the induction heating power supply via communication, greatly facilitating user connections to PLCs, touchscreens, industrial computers, and other devices. This significantly enhances the expansion capabilities of the induction heating power supply, allowing users to seamlessly integrate it into their products.

The induction heating power supply produced by our company uses uncontrolled rectification technology, which offers advantages such as high power factor (up to 0.97) and low power grid pollution compared to other fully controlled rectification technologies. It features constant power control, as well as current limiting and voltage limiting functions, ensuring that the induction heating power supply always operates in the most efficient power output mode. This allows for full utilization of the input power supply, making it suitable for applications requiring frequent startups or long-term operation.

Equipment Parameter:

Product Model

SG-ZP1800

Furnace Dimensions

Φ500×700mm

Induction Coil Dimensions

Φ200×220mm

Graphite Crucible Dimensions

a piece of Φ80×100mm (inner diameter) graphite crucible; a piece of Φ80×90mm with material hopper (high-purity graphite product ) and a piece of 90° seed crystal groove (high-purity graphite product)

Furnace Material

Outer shell is the  304 stainless steel, Inner chamber is the 316L stainless steel, Double-layer water cooling

Observation Window Dimensions

100×300mm

Rated Frequency

1500~2500Hz

Working Power Supply

Three-phase five-wire AC380V 50/60HZ

Rated Power

Tentatively 25KW

Maximum Temperature

≤1800℃

Temperature Control Method

Controlled by Kunlun Tongtai LCD touchscreen. The control system consists of a thermocouple, intelligent temperature controller, programmable logic controller (PLC), power regulator, heating transformer, vacuum gauge, and recorder, forming an electrical control system that includes power supply, control, recording, monitoring, and alarm protection functions.

Vacuum Degree

6.67×10-2pa (cold status, no-load)

Lowering Mechanism

Φ25×400mm, magnetic fluid 316L stainless steel water-cooled lowering rod

Fast Lifting/Lowering Speed

50r/min

Slow Rate

1-6mm/h

Furnace Top

Inlet/outlet valve, electronic vent valve, float flow-meter, preset infrared thermometer mount (infrared thermometer to be provided by the buyer)

Heating Method

Medium-frequency coil induction heating

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400-9200-165

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Address:200 Zhaoxian ROAD,JIADING DISTRICT,SHANGHAI 201800,CHINA

Tel:021-69522126

Fax:021-69513319

 

HOTLINE:

400-9200-165

Shanghai Institute of Optics and Fine Mechanics.CAS, Chinese Academy of Sciences Opto Electronic Material & Equipment Dept
Address:No. 200 Zhaoxian ROAD,JIADING DISTRICT,SHANGHAI 201800,CHINA Tel:021-69522126 Fax:021-69522153
Technical Support:Qingyun Software